KAPP NILES is a globally operating group of companies with high-quality and economical solutions for finishing gears and profiles. More than 800 employees represent the innovative strength and expertise of the sustainably managed family company which has grown for over 120 years. With production sites in Germany as well as worldwide sales and service branches, we are responsive and reliable in all major markets. KAPP NILES is partner for companies from numerous industrial sectors in the segments mobility, automation and energy.
The perfect interaction between machines, tools, and technologies enables the precise machining to a thousandth millimetre and up to a diameter of eight metres. Each system solution is individually optimised for customer requirements and serviced by us throughout
its life cycle. Highly accurate measuring equipment complements the comprehensive product range to ensure the required quality. KAPP NILES supports efficient and stable processes with innovative services and digital solutions.
KX 100 DYNAMIC
Intended to be used within the automotive industry, the DYNAMIC series convinces with minimal set-up and non-operational times. The concept is based on the integrated loading function and the optionally available automatic changeover of the workpiece fixtures. Parallel to grinding operation, the second pick-up axis can unload the finished workpiece and pick up an unmachined part. The workpiece is aligned outside the working area. To reduce non-productive times, the workpiece spindle can be swivelled into the working area in an already accelerated state. Continuous generating grinding with dressable grinding tools is used as machining process. For application-specific purposes, dressing tools with integrated tip dresser as well as flexible tools with separate tip dressers can be used on the dressing unit. The integrated automation reduces the space requirement to a minimum. Topological generating grinding is available as an option.
The machines in the master series are perfect for high-precision machining of external and internal gears as well as special profiles with a maximum diameter of 1,000 mm / 1,250 mm.
The machine concept stands for maximum workpiece quality and a long service life.
High thermal stability and rigidity are achieved through an optimised design and coordinated components. The inherently rigid machine base enables easy installation without anchoring in the hall floor.
The new functional and ergonomic machine design paired with the innovative and user-friendly user interface KN grind supports the user during set-up and optimisation of grinding projects. The machine is equipped with high-performance technology options and application-specific alignment and measuring devices. Maximum quality can be achieved even with batch size 1.
The KNG 350 expert is based on a compact, set-up-optimised machine concept and is intended for use in medium and large-scale series production of externally geared components with a diameter of up to 350 mm.
The integrated loading device ensures shortest non-productive periods and can accommodate both bore parts and shaft workpieces.
The new functional and ergonomic machine design paired with the innovative and user-friendly user interface KN grind supports the user during set-up and optimisation of grinding projects. High-performance technology options and application-specific alignment and measuring devices mean that maximum precision and surface qualities can be achieved.
The KNG 350 is characterised by flexibility in processing options, loading options, automated and manual, as well as application-oriented software functions.